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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Elements of PSM Systems - Continuous Improvement Frameworks - Policy and Strategic Planning |
| Risk Assessment and Analysis | 20-25% | - Bow-Tie Analysis - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) - Hazard Identification (HAZID) - Quantitative Risk Assessment (QRA) - Layer of Protection Analysis (LOPA) |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - Personnel and Organizational Changes - Temporary vs. Permanent Changes - MOC Process Requirements |
| Incident Investigation and Learning | 10-15% | - Investigation Report Development - Trending and Performance Metrics - Lessons Learned and Knowledge Management - Root Cause Analysis Methods - Incident Classification and Severity |
| Process Safety Engineering Fundamentals | 15-20% | - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Fire and Explosion Dynamics - Equipment Design and Integrity |
| Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Safe Work Practices - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Operations Training and Competency |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - OSHA PSM Requirements - Process Safety Auditing Techniques - International Process Safety Standards - Compliance Verification Methods |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Lagging indicators include: (select all that apply)
- A. Management system failures
- B. Interlock activations
- C. Hazardous material releases
- D. Spills inside secondary containment
- E. Equipment inspections not being performed on time
Correct Answer: C,D 🗳️
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It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
True or False?
- A. False
- B. True
Correct Answer: A 🗳️
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A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?
- A. False
- B. True
Correct Answer: B 🗳️
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Which of the following is generally a disadvantage of a rupture disc vs a relief valve?
- A. Protect against rapid pressure rise caused by heat exchanger tube ruptures or internal deflagrations
- B. Is relatively more susceptible to damage during installation
- C. Less expensive way to achieve corrosion resistance
- D. Reduced fugitive emissions - no simmering or leakage prior to bursting
Correct Answer: B 🗳️
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What are some characteristics of an effective Management of Change system: (select all that apply)
- A. Driven by quality assurance considerations
- B. Facilitates implementation of appropriate risk controls
- C. Requires the proper mix of expertise to evaluate the proposed change
- D. Develops recommendations that will eliminate process safety incidents
- E. Identifies necessary modifications to Risk Based Process Safety element work activities prompted by the change
Correct Answer: B,C,E 🗳️
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